Indexing Turntable Spotlight # 1325 MARKETING DATA SPECIFICATIONS

INDUSTRY:
Automotive manufacturing
APPLICATION:
De-burring transfer case gears prior to assembly.
EQUIPMENT SOLUTION:
High production had been achieved using multiple hand cabinets but operators were pressed to keep production levels high. Switching to an automated system allowed the customer to maintain high production levels while freeing up operators to handle other tasks. The production rate improved with a single operator loading and unloading workpieces. The indexing turntable with 6 stations allowed precise de-burring at a higher production rate with a greater number of workpieces de-burred for each completed cycle.
PART HANDLING:
Operator quickly sets up the work stations. Parts are blasted and after automatic blow-off are removed for assembly. Spent media is recovered and reclaimed with the dust and fines going through the reverse-pulse collector and into a debris drum.
ADVANTAGES & SELLING FEATURES:
Assured accuracy, cutting production times significantly and freeing the operator to pursue other tasks. Reclaiming and recycling spent media and eliminating dust emissions into the work environment.
SPECIAL OPTIONS:
Indexing turntable, fully adjustable nozzle racks, 900 cfm reclaim unit, and reverse-pulse dust collector.
CABINET SIZE:
Standard size A-200 automated blast cabinet (4 foot by 4 foot work chamber) with rubber lined walls.
MEDIA:
Aluminum ozide
BLAST GUNS/NOZZLES:
Up to 8 nozzles mounted on adjustable racks. Suction blast guns with #6 orifices, #6 tungsten carbide wide spray nozzles, adjustable gun mount.
RECLAIMER:
900 cfm rubber lined reclaim unit.
DUST COLLECTOR:
900 cfm, RPH-2


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Indexing Turntable Spotlight # 2889 MARKETING DATA SPECIFICATIONS

INDUSTRY:
Naval aircraft systems maintenance.
APPLICATION:
Stripping paint from ejection seat components.
EQUIPMENT SOLUTION:
BNP A200-2 modified with tall entry and exit doors to accommodate 20-inch part/fixture requirements.
PART HANDLING:
Indexing turntable with quick-change fixtures on standard ZERO satellites.
ADVANTAGES & SELLING FEATURES:
  • Combination of programmable controller and quick-change fixturing reduces set-up time between different part runs.
  • Automation delivers more consistent part, more quickly, at lower labor cost.

SPECIAL OPTIONS:
  • Vertical ball screw oscillation with 18-inch stroke, controlled by Allen Bradley SLC 500 series PLC.
  • PLC mounted in control panel door.
  • Noise suppression package for 84 dBA.
CABINET SIZE:
4 ft wide x 4 ft deep x 6.5 ft tall
MEDIA:
Plastic
BLAST GUNS/NOZZLES:
Eight automatic suction guns, No. 6 Tungsten Carbide Nozzles with 3/16-inch air jets.
RECLAIMER:
1200 cfm cyclone separator.
DUST COLLECTOR:
RPH-3L, 1200 cfm reverse pulse collector with three cartridges.

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Indexing Turntable Spotlight # 2698 MARKETING DATA SPECIFICATIONS

INDUSTRY:
Automotive machine shop with OEM contract with heavy equipment manufacturer.
APPLICATION:
Deburr fuel injector cases after machining operation.
EQUIPMENT SOLUTION:
Modified BNP A200 with precision servo indexer, nine-station turntable three for blast, three for blow-off, and three for loading/unloading.
PART HANDLING:
Precision indexing turntable delivers parts to proper position to within +/- .005 inch @ 13.5-inch radius.
Special urethane fixtures hold and mask parts during blasting.
ADVANTAGES & SELLING FEATURES:
Automated system replaced hand deburring operation, and produces perfectly deburred parts.
Machine was told to buy ZERO automated cabinet as condition of getting contract.
SPECIAL OPTIONS:
Precision indexing turntable.
Combination parts holding and masking fixtures.
CABINET SIZE:
BNP A200
MEDIA:
Glass bead
BLAST GUNS/NOZZLES:
Nine ZERO automatic blast guns. Each blast station has three guns - two with 5/16-inch orifice nozzles, and one with 3/8-inch orifice.
RECLAIMER:
1,200 cfm cyclonic separator.
DUST COLLECTOR:
RPH 3L, 1,200 cfm reverse pulse collector with 3 cartridges.

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Indexing Turntable Spotlight # 3070 MARKETING DATA SPECIFICATIONS

INDUSTRY:
Aircraft engine maintenance.
APPLICATION:
Peening engine airfoil blades following repair.
EQUIPMENT SOLUTION:
Two A205 indexing turntable cabinets -- one for glass bead, one for steel shot.
PART HANDLING:
Eight satellites per cabinet with molded urethane fixture sets.
ADVANTAGES & SELLING FEATURES:
  • Versatile systems have 12 pre-set programs for gun position and action.
  • Two cabinets deliver precise repeatable peening intensity.

SPECIAL OPTIONS:
  • Air supply to each gun has regulator with oversize gauge for precise adjustment.
  • A controller stores 12 presets for gun position and activation.
  • Vibratory classifier with 30-inch screens.
  • Special peening test package included.
  • Noise suppression package. Custom paint. Extended two-year warranty.
CABINET SIZE:
5 ft wide x 5 ft deep x 5.5 ft tall
MEDIA:
Glass bead and S110 steel shot
BLAST GUNS/NOZZLES:
No. 6 boron carbide nozzles with 3/16-inch air jets. Six per station.
RECLAIMER:
1800 cfm
DUST COLLECTOR:
RPH-4L, 1800 cfm

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Indexing Turntable Spotlight # 3176 MARKETING DATA SPECIFICATIONS

INDUSTRY:
Coatings removal job shop.
APPLICATION:
Removing coatings from aluminum and magnesium wheels of varying diameters and designs. Extremely high production requirements to supply car makers.
EQUIPMENT SOLUTION:
Large, indexing turntable with four rotating satellites and four pressure nozzles mounted on horizontal oscillator.
PART HANDLING:
Manual loading onto adjustable fixtures.
ADVANTAGES & SELLING FEATURES:
  • High production capacity helps company keep up with demand.
  • Pull-through dust collector system, with exhaust motor on clean side, eliminates dust leaks.

SPECIAL OPTIONS:
  • Special satellites for heavy parts.
  • Fixtures adjust quickly for varying part diameters.
CABINET SIZE:
6 ft wide x 6 ft deep x 7 ft tall
MEDIA:
90 mesh aluminum oxide, selected to help meet production requirements.
BLAST GUNS/NOZZLES:
(4) No. 5, boron carbide short venturi pressure nozzles
RECLAIMER:
2500 cfm (rubber lined)
DUST COLLECTOR:
RPH-6L, 2500 cfm

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